Hochtemperatur-Calciumsilikat-Isolierung konstruiert specifically für Zementofens, preheater cyclones, clinker coolers, and hot air ducts. Energieeinsparung, zuverlässiger Wärmeschutz und verlängerte Lebensdauer der Anlagen.
The cement manufacturing process operates at extremely Hochtemperaturs, with the rotary kiln reaching 1450°C during clinker Formation. Effective thermal insulation is critical to minimize heat loss, reduce fuel consumption, and protect structural components from heat damage.
HR RHINO Calciumsilikatplatten are specifically engineered as backup insulation für cement Branchenanwendungen, working behind the primary refractory lining to maintain external shell temperatures within safe operating limits.
Based on Xonotlit (6CaO·6SiO₂·H₂O), our products offer a unique combination of niedrige Wärmeleitfähigkeit, high mechanical strength, excellent dimensional stability, and long-term durability at sustained Hochtemperaturs — making them the preferred choice für moren cement plants worldwide.
Sechs kritische areas in the cement production process where HR RHINO Calciumsilikatplatten liefern exceptional thermal Leistung.
Installiert hinter refractory bricks in the rotary kiln shell um Wärmeverluste zu reduzieren, thermische Belastungen zu minimieren on the Stahlschale, und die gesamte kiln Energieeffizienz. Erhält die Maßstabilität under kontinuierlichen Wärmezyklen.
Preheater cyclones operate at 900-1000°C with continuous gas flow. Calcium silicate insulation blocks and boards are ideal für cyclone walls, cone sections, and riser ducts to minimize heat loss and protect structural steel.
The calciner operates at 850-950°C where partial decomposition of raw meal occurs. Our insulation boards provide reliable thermal protection while maintaining structural integrity under abrasive flue gas conditions.
Grate coolers and clinker cooler walls require insulation that can withstand moreate temperatures (400-800°C) with good mechanical strength. Calcium silicate boards liefern reliable long-term Leistung.
Insulation für tertiary air ducts, flue gas pipes, and exhaust gas channels throughout the cement plant. Low thermal conductivity reduces heat loss during gas transport between process stages.
The kiln hood and burner areas experience extreme temperatures and thermal shock. Our high-density grades offer the structural strength and thermal stability needed für these demanding applications.
Proven Leistung in cement industry environments worldwide.
Low thermal conductivity (≤0.058+0.00011t W/m·K) significantly reduces heat loss, lowering fuel consumption and CO₂ emissions.
Excellent dimensional stability with <1.5% shrinkage at 1000°C. Maintains Leistung over years of continuous operation.
Protects kiln shell and steel structures from thermal stress and deFormation, extending equipment service life.
100% non-Asbest, non-toxic, contains no sulfur oder chlorine. Safe für workers and complies with international standards.
Leichtgewicht, easily cut and shaped with standard tools. Available in boards and block Formats für versatile installation.
If exposed to moisture, thermal Leistung fully recovers after drying with no permanent loss of strength.
Our flagship product specifically engineered für cement Branchenanwendungen. Standard block dimensions (300×150×50mm) allow fast installation in Zementofen linings and preheater systems.
Based on Xonotlit with superioder temperature resistance, these blocks liefern reliable thermal insulation at sustained Hochtemperaturs while maintaining structural integrity.
Anzeigen Product Details →Complete product lineup für different cement plant Anwendungen und Temperaturanforderungen.
Dedicated cement industry blocks. Standard 300×150×50mm, 1000°C long-term service.
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Hohe Festigkeit für burner/kiln hood. Compressive ≥5MPa, max 1100°C.
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Ideal für calciner and clinker cooler. Compressive ≥4MPa, max 1100°C.
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For preheater cyclones and hot gas ducts. Max service 1100°C.
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Balanced insulation Leistung für moreate temperature zones.
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Leichtgewicht option für ducts and low-stress Dämmanwendungen.
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