Fire Door Manufacturing

Calcium Silicate Board for Fire Doors

Premium fire door core material supplied directly to fire door manufacturers worldwide. Certified FD30/60/90/120 fire performance, consistent density, dimensional stability, and excellent machinability for large-scale door production.

FD30 / FD60 / FD90 / FD120
A1 Non-combustible
Consistent Density
Machinable & Routable

Why Fire Door Manufacturers Choose Calcium Silicate

Modern fire doors are life-safety products required by building codes in commercial, institutional, and high-rise residential projects. The door core material is the critical component determining fire rating performance — typically FD30 (30 min), FD60 (60 min), FD90 (90 min), or FD120 (120 min).

HR RHINO supplies premium calcium silicate boards as fire door core material to fire door manufacturers worldwide. Our boards meet the strict requirements of door production: A1 non-combustible classification, consistent density across every batch, precise dimensional tolerances, and excellent machinability for CNC routing, edge banding, and hardware installation.

Whether producing timber fire doors, steel fire doors, or composite doors, our boards deliver the fire performance, sound reduction, dimensional stability, and production-friendly handling that fire door manufacturers require. OEM cutting services and custom thicknesses available for large-scale production.

Calcium silicate board used as fire door core material

Fire Door Applications

Our calcium silicate boards are used as core material across all fire door types and fire resistance ratings.

01

FD30 — 30 Minute Fire Doors

Entry-level fire doors for residential apartments, hotel guest rooms, small office partitions, and escape routes. Most common fire rating in residential and hospitality projects worldwide.

Fire Rating: 30 min Thickness: 35-45 mm
02

FD60 — 60 Minute Fire Doors

Standard commercial fire doors for offices, shopping malls, schools, hospitals, and stairwell entries. The most widely specified rating for commercial buildings, meeting most building code requirements.

Fire Rating: 60 min Thickness: 45-55 mm
03

FD90 — 90 Minute Fire Doors

Enhanced fire doors for high-risk areas including electrical rooms, data centers, chemical storage, and critical infrastructure. Higher density cores and thicker construction required for extended fire performance.

Fire Rating: 90 min Thickness: 54-60 mm
04

FD120 — 120 Minute Fire Doors

Premium fire doors for maximum fire protection in high-rise buildings, stairwells, fire-fighting shafts, elevator lobbies, and explosion-risk areas. Demands highest quality core material with premium mechanical performance.

Fire Rating: 120 min Thickness: 60-80 mm
05

Steel Fire Doors

Steel frame and steel face fire doors with calcium silicate core. Common in industrial facilities, warehouses, hospitals, and infrastructure projects. Our boards maintain dimensional stability for precision welded steel door construction.

Steel Skin All Fire Ratings
06

Timber & Composite Fire Doors

Wood-veneered, laminate-faced, and composite fire doors widely used in architectural projects. Our boards bond well with adhesives, accept wood veneer surfaces, and provide the fire core that enables decorative doors to achieve fire ratings.

Timber Veneer Compatible Glue Bondable

Benefits for Fire Door Manufacturers

Production-friendly properties and batch-to-batch consistency for large-scale door manufacturing.

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Certified Fire Performance

A1 non-combustible (EN 13501-1). Supports fire ratings from FD30 to FD120 with correct door construction and hardware.

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Consistent Density

Tight density tolerance batch-to-batch. Every door produced with our core material has predictable fire and acoustic performance.

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Excellent Machinability

CNC routable, drillable, and edge-bandable with standard woodworking tools. Minimal dust generation. Clean cut edges for quality finish.

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Dimensional Precision

Tight tolerance on thickness (±2mm) and flatness. Essential for accurate door leaf assembly and proper frame sealing.

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OEM Cutting Services

We can pre-cut boards to your exact door blank dimensions, reducing your production waste and material handling time.

Safe & Non-toxic

100% asbestos-free and formaldehyde-free. Safe for factory workers and end-users in residential/commercial buildings.

Ideal for Fire Door Cores

500 kg/m³ Fire Door Core Board

Our recommended grade for fire door core material — combines high density, excellent mechanical strength, and A1 non-combustible classification for reliable fire door performance.

Sufficient density for FD30/60/90/120 fire door applications. Excellent machinability for CNC routing, edge banding, and hardware cutouts. Consistent density ensures predictable fire test performance.

View Product Details →
Bulk Density500 kg/m³
Fire ClassificationA1 (EN 13501-1)
Compressive Strength≥ 5.0 MPa
Flexural Strength≥ 3.3 MPa
Thickness Range25 – 80 mm
Size Tolerance±2 mm

Recommended Products

High-density grades optimized for fire door core material, selected for mechanical strength and dimensional stability.

Supply Agreement for Fire Door Makers

Contact us for fire test reports, bulk pricing, OEM cutting services, and long-term supply agreements for fire door manufacturers worldwide.

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