Alkalmazási Ipar

Kalcium-Szilikát Lap a Cementiparhoz

Magas hőmérsékletű kalcium-szilikát szigetelés, kifejezetten cement kemencékhez, előmelegítő ciklonokhoz, klinker hűtőkhöz és forró levegő csatornákhoz tervezve. Energiamegtakarítás, megbízható hővédelem és meghosszabbított élettartam.

1000°C Hosszú Távú Üzem
1100°C Csúcs Hőmérséklet
100% Azbesztmentes
Alacsony Hővezetőképesség

Miért Választják a Cementgyárak a Kalcium-Szilikátot

The cement manufacturing process operates at extremely high temperatures, with the rotary kiln reaching 1450°C during clinker formation. Effective thermal insulation is critical to minimize heat loss, reduce fuel consumption, and protect structural components from heat damage.

HR RHINO calcium silicate boards are specifically engineered as backup insulation for cement industry applications, working behind the primary refractory lining to maintain external shell temperatures within safe operating limits.

Based on xonotlite (6CaO·6SiO₂·H₂O), our products offer a unique combination of low thermal conductivity, high mechanical strength, excellent dimensional stability, and long-term durability at sustained high temperatures — making them the preferred choice for modern cement plants worldwide.

Calcium silicate board installed in cement kiln preheater system

Key Cement Plant Alkalmazáss

Hat kritikus terület a cementgyártási folyamatban, ahol a HR RHINO lapok kivételes hőteljesítményt nyújtanak.

01

Rotary Kiln Backup Insulation

Installed behind refractory bricks in the rotary kiln shell to reduce heat loss, minimize thermal stress on the steel shell, and improve overall kiln energy efficiency. Maintains dimensional stability under continuous thermal cycling.

Hőm.: maximum 1100°C Sűrűség: 250-500 kg/m³
02

Preheater Cyclone Insulation

Preheater cyclones operate at 900-1000°C with continuous gas flow. Calcium silicate insulation blocks and boards are ideal for cyclone walls, cone sections, and riser ducts to minimize heat loss and protect structural steel.

Tömb Méret: 300×150×50mm Sűrűség: 250-330 kg/m³
03

Calciner / Precalciner Lining

The calciner operates at 850-950°C where partial decomposition of raw meal occurs. Our insulation boards provide reliable thermal protection while maintaining structural integrity under abrasive flue gas conditions.

Hőm.: 850-950°C Sűrűség: 300-400 kg/m³
04

Clinker Cooler Insulation

Grate coolers and clinker cooler walls require insulation that can withstand moderate temperatures (400-800°C) with good mechanical strength. Calcium silicate boards deliver reliable long-term performance.

Hőm.: 400-800°C Sűrűség: 250-400 kg/m³
05

Hot Gas Ducts & Pipes

Insulation for tertiary air ducts, flue gas pipes, and exhaust gas channels throughout the cement plant. Low thermal conductivity reduces heat loss during gas transport between process stages.

Hőm.: 300-900°C Sűrűség: 220-300 kg/m³
06

Burner & Kiln Hood

The kiln hood and burner areas experience extreme temperatures and thermal shock. Our high-density grades offer the structural strength and thermal stability needed for these demanding applications.

Hőm.: 1000-1100°C Sűrűség: 400-500 kg/m³

Előnyök Cement Plants

Bizonyított teljesítmény cementipari környezetben világszerte.

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Energiamegtakarítás

Low thermal conductivity (≤0.058+0.00011t W/m·K) significantly reduces heat loss, lowering fuel consumption and CO₂ emissions.

Hosszú Élettartam

Excellent dimensional stability with <1.5% shrinkage at 1000°C. Maintains performance over years of continuous operation.

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Szerkezeti Védelem

Protects kiln shell and steel structures from thermal stress and deformation, extending equipment service life.

Azbesztmentes Biztonság

100% non-asbestos, non-toxic, contains no sulfur or chlorine. Safe for workers and complies with international standards.

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Könnyű Telepítés

Könnyű, easily cut and shaped with standard tools. Available in boards and block formats for versatile installation.

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Nedvesség Visszanyerés

If exposed to moisture, thermal performance fully recovers after drying with no permanent loss of strength.

Kifejezetten Cement Industry

1100°C Kalcium-Szilikát Szigetelő Tömbök

Our flagship product specifically engineered for cement industry applications. Standard block dimensions (300×150×50mm) allow fast installation in cement kiln linings and preheater systems.

Based on xonotlite with superior temperature resistance, these blocks deliver reliable thermal insulation at sustained high temperatures while maintaining structural integrity.

Termék Részletek →
Hosszú Távú Üzem1000°C
Testsűrűség250–330 kg/m³
Hajlítószilárdság≥ 0.60 MPa
Hővezetőképesség≤ 0.058+0.00011t
Lineáris Zsugorodás≤ 1.5% (1000°C, 3h)
Standard Méret300×150×50mm

Ajánlott Termékek

Complete product lineup for different cement plant applications and temperature requirements.

Optimalizálja a Cementművet

Lépjen kapcsolatba műszaki csapatunkkal egyedi szigetelési megoldásokért, mérnöki támogatásért és gyári árakért a cementipari projekthez.

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